Automation series; LCP-A pulse laser cleaning machine; Mainly used for various metal surface local rust,
paint, coating, oil,natural/artificial oxide film and other pollutants cleaning,...
Automatic Pulse Laser Cleaning Machine
What is Automatic Pulse Laser Cleaning Machine
Automatic pulse laser cleaning machine has advanced technology, humanized design, small size, flexible operation, low energy consumption, environmental protection and other characteristics, with a certain degree of practicality and operability. The customer can preset the cleaning mode through the software, and can directly switch the mode for operation without adjusting the parameters, and start the cleaning without chemical reagents, medium, dust and water. Through auto focusing , surface fitting cleaning , removing resin, stain, rust, coating, paint, etc, the cleanliness is high.
Advantages of Automatic Pulse Laser Cleaning Machine
No damage to the substrate
Laser surface cleaning systems work by aiming a powerful, high-pulse laser at rusty, painted or coated surfaces. This energy breaks down existing contaminants and effectively removes them from the substrate. Removal of the degraded layer or coating affects only a few microns. It doesn’t continue to burn away the solid surface underneath, making the laser’s effects more specific.
Cleaning speed is fast
Powerful laser cleaning machines deliver short, powerful bursts of power ensuring the most consistent beam path. These characteristics enable the laser beam to quickly and efficiently remove dirt, rust, coatings and other contaminants on the surface of the material, greatly improving the cleaning efficiency.
Cleaning quality is high
Laser cleaning machines can effectively clean sub-micron particles adsorbed on the surface of materials that are difficult to clean by other methods.
In line with the concept of environmental protection
The laser cleaning process does not use chemicals, so it does not produce pollutants and is more environmentally friendly. The contamination-free cleaning method allows laser cleaning machines to be used in the food and pharmaceutical industries.
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![Laser Decontaminator]()
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![Laser Cleaning Workstation for Mold Maintenance]()
Laser Cleaning Workstation for Mold MaintenanceAutomation series; LCP-A pulse laser cleaning machine; Mainly used for various metal surface local rust,read more
paint, coating, oil,natural/artificial oxide film and other pollutants cleaning,... -
![Fiber-Optic Cleaning Machine]()
Fiber-Optic Cleaning MachineAutomation series; LCP-A pulse laser cleaning machine; Mainly used for various metal surface local rust,read more
paint, coating, oil,natural/artificial oxide film and other pollutants cleaning,... -
![Continuous Laser Degreaser]()
Continuous Laser DegreaserAutomation series; LCP-A pulse laser cleaning machine; Mainly used for various metal surface local rust,read more
paint, coating, oil,natural/artificial oxide film and other pollutants cleaning,...
Why Choose Us
Our factory
Suzhouchiruielectromechanical technology co., ltd is committed to environmental protection and welding automation. It is an industrial filtration system supplier and a professional service company for efficient automated welding equipment and laser cleaning equipment.
Our product
Industrial filtration system,
Laser cleaning equipment,
Efficient automated welding equipment.
Product application
The company's products are widely used in auto parts, casting, metallurgy, metal processing, machinery manufacturing, aerospace, electric power, petrochemical and many other industries.
Our certifications
It has obtained quality management system certification, environmental management system certification and occupational health management system certification.
Working Principle of Automatic Pulse Laser Cleaning Machine
When there are sub-micron contamination particles on the workpiece surface, these particles are often tightly attached and cannot be removed by conventional cleaning methods, but it is very effective to clean the workpiece surface with laser irradiation. In addition, since the cleaning of the workpiece by the laser is non-contact, it is very safe to clean the precision workpiece or its fine parts, and its accuracy can be guaranteed. Therefore, laser cleaning machines have unique advantages in the cleaning industry.
The principle of laser rust removal is that the rust layer will evaporate instantly under the action of high temperature. After the plasma is separated, due to its high reflectivity, the rust removal part will not be damaged even if it is exposed to the laser. The underlying metal lights up. The laser descaling method is effective and safe, even perfectly cleaning the corners of parts such as letters and bolts. Therefore, it can be easily dealt with whether it is difficult to remove rust or not. Rust has nowhere to hide as long as light can reach it.
Each laser pulse removes a certain thickness of the contamination layer. If the contamination layer is thick, multiple pulses are required for cleaning. The number of pulses required to clean the surface depends on the degree of surface contamination. An important consequence of the two thresholds is clean self-control. Light pulses with an energy density above the first threshold will reject contaminants until they reach the substrate material. However, since its energy density is below the destruction threshold of the substrate material, the substrate is not damaged.
The cause of the surface contamination of the rubber product mold was determined, and the main adsorption force between the rubber particles on the mold surface and the substrate was determined to be the van der waals force. The practical application of laser cleaning rubber product mold technology is studied. After using the laser cleaning technology to clean the sealed mold, it is not difficult to see the advantages of the laser cleaning technology. Laser cleaning will be the mainstream of mold cleaning in the future, and laser cleaning technology will definitely play an important role in the mold industry. Jiabang laser has more than ten years of experience in r&d and production, and is in an industry-leading position in technology and integration. Since its establishment, the company has been focusing on the development of laser technology and the development needs of customers, and is committed to providing every customer with complete material processing solutions.
Traditional chemical cleaning method, high pressure water cleaning method, dry ice method, mechanical grinding, etc. Before using the laser cleaning equipment, the customer also tried to brush the glue layer on the surface of the rubber mold with a wire brush, but the effect was not good. This kind of cleaning has the disadvantages of high labor intensity, low power, low safety factor and high cost. Laser cleaning can solve this problem well. Laser cleaning is the use of high-frequency high-energy laser pulses to irradiate the surface of the workpiece. The coating can instantly absorb the concentrated laser energy, so that the oil stains, rust spots or coatings on the surface can be evaporated or peeled off instantly, and the surface attachments or coatings can be removed efficiently at high speed. Cleaning method, while the laser pulses with very short action time will not damage the metal substrate under the appropriate parameters.
How Does the Automatic Pulse Laser Cleaning Machine Remove Rust?
●The rust removal of the laser cleaner is non-contact. It can be transmitted through optical fibers and combined with robots or manipulators to easily realize long-distance operation. It can clean the parts that are difficult to reach by traditional methods, such as ships, aircraft, weapons and equipment. Excellent choice for maintenance.
●In addition to removing rust, the laser cleaning machine can also clean different types of pollutants on the surface of various materials to achieve a high degree of cleanliness. It is a new application of surface engineering treatment. Pulse laser is more suitable for titanium alloy surface cleaning and descaling, stainless steel welding bead cleaning, stainless steel welding spot cleaning, and surface cleaning before and after welding of precision parts.
●The laser cleaning equipment is set by threshold calculation parameters, no contact, no grinding, no thermal effect, no damage to the substrate body, easy to operate, especially suitable for mold and cultural relics cleaning.
●The laser cleaning machine does not require chemical solution for rust removal, and there is no environmental pollution problem caused by chemical cleaning. It is a new technology, new process and new method to replace pickling and phosphating.
●After the rust removal and cleaning of the laser cleaning machine, the waste is formed into solid powder, which is small in size and easy to handle, does not cause re-pollution to the environment, and is green and environmentally friendly, which is the reform and development trend of industrial cleaning.
●Traditional cleaning processes such as pickling and sandblasting inevitably cause visible damage to the surface of the substrate, which is not suitable for the cleaning of sheet materials below 30mm, but laser cleaning machines can show their talents.
●The laser cleaning machine has strong flexibility and controllability. Through different parameter settings, the same laser cleaning machine can roughen the surface and improve the adhesion; different laser power, frequency, aperture, focal length, etc. Can be preset for the effect. , do not exceed the limit as little as possible, only clean the required range and strength, improve efficiency and reduce costs.
●The laser cleaning machine can effectively clean the micron-level pollution particles and realize controllable fine cleaning, which is suitable for the cleaning of precision instruments and precision parts.
In today's increasingly stringent environmental protection regulations and people's increasing awareness of environmental protection and safety, laser cleaning machine rust removal can reduce the use of chemical agents and mechanical cleaning methods. Its high efficiency, environmental protection, and cleaning characteristics will become more and more being widely used.
How to Choose Automatic Pulse Laser Cleaning Machine
Power and energy density
Power is an important factor in affecting the cleaning efficiency and speed of the machine. Higher power means a more strong laser beam that can remove stains and surface coatings faster. However, it is critical to achieve a balance because using too much power can potentially damage the surface being cleaned. As a result, it is critical to pick the right power level based on the application requirements. Another essential factor is energy density, which represents the distribution of energy per unit area of the laser beam. Higher energy density provides for more effective stain removal, but too high energy density might cause surface damage. As a result, the energy density should be selected based on the specific cleaning requirements and the material being treated.
Wavelength
The wavelength determines the precise range of materials that can be effectively cleaned by the laser. For different wavelengths of light, different materials have varied absorption qualities. By choosing the right wavelength, you can ensure that the laser energy is efficiently absorbed by the target material, resulting in successful cleaning.In order to select the proper wavelength for the handheld laser cleaning machine, it is critical to evaluate the specific cleaning requirements as well as the type of the materials to be cleaned. This will provide excellent cleaning efficiency and prevent any potential surface damage.
Pulse duration
The pulse duration is important in the cleaning process because it impacts how the laser beam interacts with the target material. Shorter pulse durations are often more effective for eliminating impurities because they provide high peak power and fine control over the laser energy. Consideration of a handheld laser cleaning machine's pulse duration ensures that you select a device that is appropriate for the targeted cleaning applications and materials, resulting in effective and safe cleaning outcomes.
Spot size and scanning area
When cleaning complicated or detailed surfaces, a smaller spot size provides for more exact cleaning. However, it is critical to ensure that the spot size is large enough to effectively cover the necessary cleaning area. Furthermore, it is critical to select a handheld laser cleaning equipment with a scanning area appropriate for the required purpose. Larger scanning areas enable faster cleaning of larger surfaces, whilst smaller scanning areas are more suited to focused or localized cleaning. When choosing a handheld laser cleaner, it is critical to examine the specific cleaning requirements as well as the size of the surfaces to be cleaned. Finding the ideal balance between spot size and scanning area guarantees efficient and effective cleaning while increasing production.
Cooling system
Laser cleaning generates heat, which, if not correctly managed, can lead to overheating and probable laser component damage. A dependable cooling system is required to drain heat and maintain the laser's ideal operating temperature. Water cooling devices, absorb and dissipate the heat generated by the laser. They provide improved cooling efficiency and are appropriate for high-power lasers or applications requiring continuous operation.
Safety features
Laser cleaning produces bright light that might be hazardous to the eyes. The handheld laser cleaning machine should contain or advocate the usage of laser safety eyewear that are appropriate for the laser's wavelength and strength. Emergency stop button: In the event of any unforeseen hazards or crises, an emergency stop button should be easily accessible on the equipment.
Price & cost
Laser cleaning machines are more expensive than other traditional cleaning machines. The main difference is that laser cleaners can be reused. The laser cleaning machine price varies depending on its configuration. For example, higher power laser generators will cost more, and pulsed laser cleaners are generally more expensive than continuous wave (cw) laser cleaners.
Application of Automatic Pulse Laser Cleaning Machine
Industrial application
A pulse laser cleaning machine can be used to clean oil stains, oxides, and coatings on the surface of metal, wood, buildings, etc. It is widely used in auto parts manufacturing, aerospace, machinery manufacturing, and other fields.
Cultural heritage protection
Traditional cleaning methods may cause damage to ancient buildings, sculptures, cultural relics, etc. The pulse laser cleaning machine will cause damage to the substrate’s surface during cleaning.
It can be used for the restoration of cultural relics without any damage.
Electronic device
In the electronics manufacturing process, a pulse laser cleaning machine can be used to clean the surface of circuit boards, chips, and so on. It can quickly remove oxides, soldering residues, etc.
Aerospace
In aerospace manufacturing, precise cleaning of component surfaces is critical to ensuring performance.
Hantencnc’s pulse laser cleaning machine is an ideal solution for cleaning rocket engine nozzles, aircraft wings, and other parts.
Precautions When Using the Automatic Pulse Laser Cleaning Machine
When the laser cleaning machine is powered on, it is forbidden to point the laser output head to the direction of people, and prohibit the laser output head to irradiate the surface of highly reflective materials (such as copper, aluminum, mirror stainless steel and other highly reflective surfaces).
Wear labor protection equipment according to the regulations, and wear protective glasses that meet the regulations near the laser beam.
If the laser is not shut down normally, the next time it is turned on, it will be in an alarm state, which will affect the service life of the laser.
Check whether the circuit of the equipment is connected normally before starting the machine.
It is forbidden to use the light outlet at a right angle of 90 degrees to the cleaning surface during use, so as not to prolong the service life of the equipment.
For the first use, please add deionized water or purified water to the water tank, and replace the water in the water tank every 3-6 months.
It is forbidden to bend the corrugated pipe. The bending radius of the corrugated pipe is ≥250mm to prevent damage to the optical fiber in the corrugated pipe. During the use and storage process, the two corrugated pipes shown in the figure are prohibited from impact and excessive bending.
FAQ
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